Custom Magnetic Components

Custom Transformers & Magnetic Components

KATOY designs and manufactures custom transformers, inductors, chokes, reactors and other magnetic components for industrial OEM applications. Products can be developed around customer electrical specifications, mechanical requirements, drawings, samples and actual application conditions.

Main Product Families

KATOY manufactures a broad range of custom transformers and magnetic components. Major product families include high-frequency transformers, low-frequency transformers, toroidal transformers, inductors and chokes, reactors, and single-phase and three-phase transformers.

The products shown on this page represent KATOY’s main product families and do not define the full scope of our custom manufacturing capability. Additional magnetic component structures can be evaluated according to customer specifications, drawings and application requirements.

Broad Product Range Custom transformers and magnetic components for industrial applications.
Custom Engineering Electrical and mechanical requirements reviewed by project.
Prototype to Production Development, validation and recurring manufacturing support.

High-Frequency Transformers

Custom high-frequency transformers for switching power conversion and industrial electronic applications. Designs can be developed around converter topology, operating frequency, power level, insulation requirements, dimensions, winding structure and mounting constraints.

Images below show representative custom constructions rather than fixed catalog models.

Custom EE-core high-frequency transformer manufactured by KATOY
EE-Core Transformer Representative custom design
Custom EFD-core high-frequency transformer manufactured by KATOY
EFD-Core Transformer Low-profile ferrite-core construction
Custom PQ-core high-frequency transformer manufactured by KATOY
PQ-Core Transformer Representative ferrite-core design
Custom dual-module high-frequency transformer manufactured by KATOY
Dual-Module Transformer Custom multi-section construction
Custom pin-type high-frequency transformer manufactured by KATOY
Pin-Type Transformer Compact through-hole construction

Low-Frequency Transformers

Custom low-frequency transformers for mains-frequency power conversion, isolation, industrial control, power supplies, instrumentation and professional audio applications. Electrical and mechanical configurations can be developed for specific OEM equipment requirements.

Professional audio applications are included within this product family and can be developed according to the target circuit and equipment requirements.

Custom EI-core low-frequency transformer with connectors manufactured by KATOY
EI-Core Transformer Connectorized custom construction
Custom PCB-mount low-frequency transformer manufactured by KATOY
PCB-Mount Transformer Compact board-mount construction
Open-frame EI-core low-frequency transformer manufactured by KATOY
Open-Frame Transformer EI-core industrial construction
Custom multi-output EI-core low-frequency transformer manufactured by KATOY
Multi-Output Transformer Custom winding configuration
Custom bracket-mount low-frequency transformer manufactured by KATOY
Bracket-Mount Transformer Mechanical mounting customization

Toroidal Transformers

Custom toroidal transformers with multiple winding, lead, insulation and mounting configurations. Toroidal construction can be considered where compact form, mounting arrangement or external magnetic-field performance is important to the equipment design.

Final construction depends on electrical, thermal, mechanical and installation requirements.

Custom center-bolt toroidal transformer manufactured by KATOY
Center-Bolt Toroidal Transformer Integrated mounting hardware
Custom toroidal transformer with mounting plate manufactured by KATOY
Mounting-Plate Toroidal Transformer Mechanical mounting customization
Custom toroidal transformer manufactured by KATOY
Toroidal Transformer Representative wrapped construction
Custom bracket-mount toroidal autotransformer manufactured by KATOY
Bracket-Mount Toroidal Autotransformer Distinct mounting construction
Custom enclosed toroidal transformer manufactured by KATOY
Enclosed Toroidal Transformer Protected mechanical construction

Inductors & Chokes

Custom inductors and chokes for filtering, EMI suppression, current smoothing, energy storage and industrial power-electronic applications. Available constructions include common-mode chokes, toroidal inductors, power inductors and other customized magnetic structures.

Core material and electrical characteristics are selected according to the actual circuit and operating requirements.

Custom toroidal common-mode choke manufactured by KATOY
Toroidal Common-Mode Choke EMI filtering construction
Custom three-phase common-mode choke manufactured by KATOY
Three-Phase Common-Mode Choke Multi-phase filtering construction
Custom high-current common-mode choke manufactured by KATOY
High-Current Common-Mode Choke Heavy-current winding structure
Custom dual-coil power inductor manufactured by KATOY
Dual-Coil Power Inductor Dual-winding power inductor construction
Custom high-current toroidal power inductor manufactured by KATOY
High-Current Toroidal Inductor Representative custom construction

Reactors

Custom reactors for power-electronic and power-conversion systems. Reactor construction can be developed around current, inductance, thermal conditions, insulation, terminals, mounting and mechanical constraints.

Specific labels such as line reactor, output reactor or DC reactor depend on the actual circuit application and are confirmed during technical evaluation.

Custom open-frame single-coil reactor manufactured by KATOY
Single-Coil Reactor Open-frame construction
Custom open-frame dual-coil reactor manufactured by KATOY
Dual-Coil Reactor Heavy-current winding structure
Custom reactor with insulated winding manufactured by KATOY
Insulated-Winding Reactor Custom insulation construction
Custom metal-frame single-coil reactor manufactured by KATOY
Metal-Frame Reactor Rigid mounting structure
Custom helical air-core reactor manufactured by KATOY
Helical Air-Core Reactor Open helical winding construction

Single-Phase & Three-Phase Transformers

Custom single-phase and three-phase transformers for industrial equipment, control systems and equipment-level AC power applications. Designs can be developed around voltage, power, insulation, terminal configuration, winding construction, dimensions and installation requirements.

Product function and electrical configuration are confirmed according to the customer’s actual system requirements.

Custom open-frame single-phase transformer manufactured by KATOY
Single-Phase Transformer Open-frame construction
Custom open-frame three-phase transformer manufactured by KATOY
Three-Phase Transformer Open-frame industrial construction
Custom three-phase transformer with terminal block manufactured by KATOY
Terminal-Block Transformer Three-phase terminal configuration
Custom multi-lead three-phase transformer manufactured by KATOY
Multi-Lead Three-Phase Transformer Customized connection structure
Custom three-phase transformer with enclosed windings manufactured by KATOY
Enclosed-Winding Three-Phase Transformer Distinct winding construction

Products Developed Around Your Technical Requirements

KATOY primarily supports customized industrial OEM projects. Product development therefore begins with the electrical, mechanical and application requirements rather than being restricted to fixed catalog models or the product families displayed above.

Electrical specification review
Magnetic and winding design
Core and material selection
Insulation system design
Mechanical and mounting customization
Prototype development and validation
Production process control
Recurring production support

Magnetic Components for Industrial Equipment

KATOY develops custom transformers and magnetic components for power-electronic, industrial-control and specialized OEM equipment applications.

Welding Equipment Transformers and magnetic components for welding and cutting power-electronic equipment.
Renewable Energy & Energy Storage Magnetic components for power-conversion equipment used in renewable-energy and storage applications.
Industrial Power Supplies Customized transformers, inductors and reactors for industrial power-supply equipment.
Industrial Automation Magnetic components for control, automation and electrical systems.
Medical & Test Equipment Custom magnetic components for specialized electronic equipment.

Need a Custom Transformer or Magnetic Component?

Send us your electrical specifications, drawings, dimensions, application information or reference samples. Projects outside the product families shown above can also be evaluated according to technical requirements.

Send Project Requirements